Portfolio of Solutions

Transforming ideas into functional, cost-effective mechanical products efficiently.

Modeling: Heavy Vehicle Suspension

Challenge:

Next generation EV has a radical suspension setup for such a heavy vehicle class.

Solution:

Created highly complex front & rear vehicle subframes (stamped steel weldments & fabrications) and motor mounting system (press-brake steel weldments), sized and analyzed heavily loaded bolted joints.

FEA (Structural Analysis): Heavy Vehicle Suspension

Challenge:

Subframes and subframe interfaces need validation for complicated loading scenarios associated with road abuse loads, payload variations, towing scenarios, and motor torque.

Solution:

Performed analysis of highly complex front & rear vehicle subframes (stamped steel weldments & fabrications). Analysis involved both 3D and 2D meshing, plus bolted joints and contacting interfaces.

High Accuracy Liquid Dispenser

Valve Prototyping

Challenge:

New dispenser needs exterior shell, door, valving, PCB housing, drip mitigation.

Solution:

Created a multitude of injection-molded plastic parts to assemble a high-tech and innovative chemical dispenser. All injection molded parts designed for mass production and optimized for tool release to minimize tool actions and costs.

Challenge:

Liquid control valve needs cable actuation and signal notification.

Solution:

Created a pivoting cable actuator, then 3D printed and assembled a prototype of with electro-magnetic sensing, performed extensive testing and documentation.